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Volume 40, Number 11

MetalForming magazine
November 2006

Not all sections of the magazine appear online. Qualified subscribers of the printed version & members of PMA receive a complete issue FREE. MetalForming is presented in PDF files readable by Adobe Acrobat Reader.

You can subscribe FREE to MetalForming magazine or become a member of PMA.


FEATURES

Press Controls Kicked Up a NotchPress Controls Kicked Up a Notch (pdf 120k)

Modern press controls keep a keen eye on process variables, and some can regulate the operation of peripheral equipment. But what else motivates stampers to invest in new control technology? Safety, in-die part measurement and process control, and production monitoring and reporting.

Integrated Press Controls—Powerful Tools for ImprovementIntegrated Press Controls—Powerful Tools for Improvement (pdf 102k)

Any of the features available with new press controls, when considered individually, will improve stamping processes, but when examined collectively, they create a synergy that can provide tremendous returns and should be a central part of any stamper’s continuous-improvement strategy.

LuK Zig-Zags Its Way to Material SavingsLuK Zig-Zags Its Way to Material Savings (pdf 75k)

This stamper of powertrain components brings in a zig-zag feed line to help optimize blank nesting and save material. Another plus: The robust line gives LuK new capabilities in handling high-strength heavy-gauge steel.


Thriving in a World of Change (pdf 230k)

Wes Smith, PMA Chairman for 2007, suggests metalformers wage a two-front campaign in order to thrive in this world that continues to change in ways that threaten the future of U.S. manufacturing.


Put Safety First!


TOOLING TECHNOLOGY

QDC Drives Efficiency at Johnson ControlsQDC Drives Efficiency at Johnson Controls (pdf 89k)

Increasing die-change speed on a 600-ton press, keyed by a dual-position die table, brings a 66-percent improvement in die-change time and allows the Cadiz, KY, plant to stamp more inhouse.


COMMENTARIES

Editorial (pdf 43k) by Brad Kuvin
We Are All Designers (or should be anyway)

The Science of Forming (pdf 116k) by Stuart Keeler
Troubleshooting with Incremental Hits

Tooling by Design (pdf 68k) by Peter Ulintz
Process Design: An Incremental Approach

Metalforming Electronics (pdf 199k) by George Keremedjiev
In-Die Force Signatures for Assembly

Blackman on Taxes (pdf 61k) by Irving L. Blackman & Brian T. Whitlock   www.TaxSecretsOfTheWealthy.com
A Risk-Free Way to Boost the Rate of Return on Tax-Deferred Investments

You & the Law (pdf 49k) by Douglas B. M. Ehlke
Applicants Regarded as Disabled During the Hiring Process Win Job Rights

BackTalk (pdf 59k) by Louis A. Kren
Make Change an Opportunity, Not a Threat


DEPARTMENTS

News Fronts (pdf 83k)

New Products (pdf 53k)

Tech Update (pdf 67k)

Classifieds

Quality Control (pdf 38k)

Site Sponsors (Ad Index)

Tooling Update (pdf 50k)

 

MetalForming is presented in PDF files readable by Adobe Acrobat Reader.


Take our Poll
With the environment a major concern in the United States, and around the world, which of these practical steps is your company taking to address environmental responsibility?
We encourage in-plant recycling and have adopted the use of recyclable products and packaging.
We perform energy audits, and have installed energy-efficient lighting, employed more prudent use of transportation and more energy-efficient processes and machinery.
Our facility has worked to reduce emissions and better prevent pollutants from entering the surrounding air, water and land.
All of the above
There are already enough burdensome regulations for us to worry about. Doing more would only drive up costs.
  
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